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Syrup Filling & Capping Machine
Syrup filling and capping machines are automated or semi-automated systems designed for accurately filling liquid syrups into bottles and securely sealing them with caps. These machines are widely used in the pharmaceutical, food, and beverage industries, ensuring precision, hygiene, and efficiency. Their advanced design minimizes wastage, maintains consistency, and increases productivity while adhering to industry standards.
Applications
- Used for filling medicinal syrups, cough syrups, and liquid formulations into bottles
- Ideal for packaging syrups like maple syrup, flavored syrups, honey, and concentrated drinks
- For packaging liquid medicines and nutritional supplements for both humans and animals
Characteristics
| Characteristic | Description |
|---|---|
| Filling Accuracy | Ensures precise filling volumes, reducing wastage and maintaining consistency. |
| Automation Level | Available in semi-automatic and fully automatic configurations for varied needs. |
| Material Compatibility | Suitable for glass, plastic, and PET bottles of different sizes and shapes. |
| Hygienic Design | Made with food-grade stainless steel to meet pharmaceutical and food safety standards. |
| Flexibility | Can handle a wide range of syrup viscosities, from thin liquids to thick formulations. |
| Durability | Built with corrosion-resistant components for long-term use. |
| Compact Design | Space-efficient, making it suitable for small and large production setups. |
| Easy Operation | Equipped with user-friendly control panels for quick setup and monitoring. |
| Low Maintenance | Requires minimal upkeep with durable parts and easy-to-clean components. |
| Safety Features | Includes sensors, alarms, and protective enclosures for safe operation. |
Specifications
| Specification | Details |
|---|---|
| Filling Capacity | 10 ml to 1000 ml per bottle (adjustable) |
| Filling Speed | 20-200 bottles per minute (varies by model) |
| Capping Speed | Matches filling speed for seamless operation |
| Material of Construction | Food-grade stainless steel (SS304/SS316) |
| Filling Mechanism | Volumetric, piston-based, or servo-driven for accuracy |
| Capping Type | Screw caps, press-on caps, flip-top caps, or ROPP caps |
| Bottle Diameter | 20 mm to 120 mm |
| Bottle Height | 50 mm to 300 mm |
| Power Requirement | 220V/380V, 50-60 Hz |
| Control System | PLC-based with HMI touch screen |
| Dimensions | Depends on the configuration; typically compact and modular |
| Weight | 500-1500 kg (depending on model and capacity) |
| Operating Temperature | 5°C to 45°C |
| Noise Level | Low noise, typically under 75 dB |