The PVC Pipe Extrusion Line is an advanced manufacturing system designed to produce high-quality PVC pipes for various industrial and domestic applications. The line incorporates cutting-edge technology for extrusion, calibration, cooling, cutting, and stacking processes. It ensures precise dimensions, excellent surface finish, and durability of PVC pipes, catering to diverse industries such as construction, agriculture, and utilities.
Applications
Produces plumbing pipes for water supply and drainage systems in residential, commercial, and industrial buildings
Manufactures durable pipes for irrigation, water distribution, and agricultural infrastructure
Creates pipes used for protecting and organizing electrical wiring systems
Characteristics
Characteristic
Description
High-Speed Extrusion
Ensures efficient production with high output rates.
Material Versatility
Produces pipes using standard and specialty PVC materials, including UPVC and CPVC.
Pipe Diameter Range
Supports a wide range of pipe sizes, from small to large diameters.
Precision Control
Advanced PLC or touch-screen systems for accurate temperature, speed, and thickness control.
Energy Efficient
Optimized motors and heating systems reduce energy consumption.
Durable Construction
High-quality components ensure reliability and long service life.
Customizable Configurations
Allows for the production of pipes with different profiles and thicknesses.
Integrated Cooling System
Ensures rapid pipe cooling for improved surface finish and dimensional stability.
Noise Reduction Design
Operates with minimal noise for a better working environment.
Easy Maintenance
Modular design allows quick access to components for maintenance and troubleshooting.
Specifications
Specification
Details
Extruder Type
Single-screw or twin-screw extruder (depending on model).
Output Capacity
150 kg/h to 800 kg/h.
Pipe Diameter Range
16 mm to 630 mm.
Line Speed
Up to 25 m/min (depending on pipe diameter).
Power Consumption
50 kW to 200 kW.
Heating Zones
3-8 zones with independent temperature control.
Cooling Method
Water cooling with vacuum calibration.
Cutting Mechanism
Planetary cutter or saw cutter for precise cuts.
Pipe Material Compatibility
UPVC, CPVC, PVC-O, and PVC-M.
Control System
PLC with user-friendly HMI touch screen.
Machine Dimensions
Length: 20m to 35m; Width: 3m; Height: 2.5m.
Weight
5,000 kg to 10,000 kg.
Optional Features
Pipe socketing machine, co-extrusion system, and online printing.