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Potatoes Lays Complete Production Line

The Potatoes Lays Complete Production Line is a fully automated system designed to produce high-quality potato chips (like Lays) from raw potatoes. This production line integrates various processes, including washing, peeling, slicing, frying, seasoning, and packaging, ensuring consistent quality and high efficiency. It is ideal for large-scale snack manufacturers aiming to meet the growing demand for crispy, uniformly fried, and flavorful potato chips.

Applications

  • Ideal for producing branded potato chips like Lays in bulk for retail and wholesale markets
  • Suitable for industrial-scale production of packaged potato chips for distribution worldwide
  • Assists in the production of pre-fried potato chips for freezing and retail as ready-to-fry products
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Characteristics

Characteristic Description
End-to-End Automation Includes all processes from raw potato preparation to final packaging.
High Production Capacity Capable of producing several tons of potato chips per hour.
Consistent Quality Ensures uniform slicing, frying, and seasoning for every batch.
Energy Efficient Designed for optimal power and fuel consumption without compromising performance.
Hygienic Operation Built with food-grade materials and easy-to-clean surfaces for sanitary production.
Customizable Output Adjustable slicing thickness, frying time, and seasoning for different chip varieties.
Oil Filtration System Maintains oil quality with continuous filtration and replenishment.
User-Friendly Controls PLC-based touch-screen interface for easy monitoring and operation.
Durable Construction Constructed with stainless steel for long-lasting industrial use.
Safety Features Equipped with overload protection, safety covers, and emergency stop functions.

Specifications

Specification Details
Production Capacity 500 kg to 5,000 kg per hour (varies by model).
Power Consumption 15 kW to 60 kW (depending on line size and configuration).
Material of Construction Food-grade stainless steel (SS304/SS316).
Potato Input Size 20 mm to 150 mm diameter.
Slicing Thickness Range Adjustable from 0.5 mm to 3 mm.
Frying Temperature Range Adjustable from 150°C to 200°C.
Oil Filtration System Continuous filtration with automatic replenishment.
Control System PLC-based with digital touch-screen interface.
Heating Mechanism Electric, gas, or diesel heating options.
Machine Dimensions Line length: 20m to 50m; Width: 3m to 8m.
Weight 2,000 kg to 10,000 kg (depending on configuration).
Noise Level Low operational noise (<70 dB).
Packaging Options Integrated packaging unit for pillow packs, pouches, or customized packs.
Accessories Included Washer, peeler, slicer, fryer, seasoning drum, de-oiling system, and packaging unit.